Belt scales

1. Accurate Material Measurement:

Continuous Weighing:

Belt scales offer a continuous measurement of material weight as it moves along the conveyor, unlike static scales that require stopping the flow. 

High Precision:

They can achieve high levels of accuracy, with some systems offering measurements within ±0.5% or better. 

Real-time Data:

Belt scales provide immediate feedback on material flow rates, allowing for adjustments to maintain optimal production levels. 

2. Process Optimization:

Material Flow Control:

By accurately measuring material weight, belt scales enable precise control of feeding rates into various processes, preventing under or overfeeding. 

Inventory Management:

They provide accurate data for tracking material quantities, helping with inventory control and preventing shortages or excess inventory. 

Production Optimization:

Accurate measurements allow for efficient production planning and resource allocation, maximizing output and minimizing waste.

3. Cost Reduction:

Reduce Waste:

.Accurate measurement and control minimize material waste due to overfeeding or inaccurate dosing. 

Energy Efficiency:

.Precise control of material flow can lead to more efficient use of energy in downstream processes. 

Improved Labor Efficiency:

.Automation of weighing processes can reduce manual labor requirements and associated costs

1. Mining and Quarrying:

Accurate Material Measurement:

Belt scales provide precise weight measurements for materials like coal, aggregates, and minerals, enabling accurate tracking of material flow and production rates.

Process Control:

By monitoring material flow, belt scales can help optimize processes like crushing, screening, and blending, ensuring consistent product quality. 

Loadout Operations:

They are essential for accurately weighing materials during truck, barge, or railcar loading, ensuring accurate inventory control and billing.

2. Aggregate and Cement Plants:

Raw Material Feed:

.Belt scales ensure precise feeding of raw materials into crushers, mills, and other processing equipment, optimizing efficiency and product quality.

Quality Control:

.They enable consistent monitoring of material composition and flow rates, helping maintain consistent product quality. 

3. Waste and Recycling:

Material Tracking:

Belt scales accurately track the flow of waste and recyclable materials, aiding in inventory management and compliance reporting. 

Billing and Revenue Management:

Precise weight measurements are crucial for accurate billing of waste disposal and recycling services. 

4. Food and Chemical Industries:

Process Control:

.Belt scales can be used to control the flow of ingredients in food processing or the feeding of materials into chemical reactors, ensuring consistent product quality. 

Inventory Management:

.They help track material usage and inventory levels, optimizing production and reducing waste. 

5. Other Applications:

Wood and Biomass:

Belt scales accurately measure material flow in high-speed grinding applications and wood processing. 

Soil and Mulch:

Sensortechnik Optical Belt Scale uses volumetric measurement, unaffected by moisture variations, for reliable measurement of soil and mulch. 

Transloading:

Belt scales provide precision material measurement during material transfer, ensuring accurate inventory control and efficient logistics. 

Mobile Plants:

Belt scales in portable plants offer precise material measurement on the move, enhancing efficiency. 

Mobile Conveyors:

They deliver accurate material measurement in mobile conveyor systems, enhancing productivity. 

Real-time monitoring and control:

Belt scales provide continuous data on material flow rates, enabling operators to monitor production in real-time and make immediate adjustments to optimize processes. 

Accurate inventory management:

By accurately measuring material quantities, belt scales help businesses manage stockpiles, prevent overproduction or shortages, and improve overall inventory control. 

Cost savings:

Accurate measurement of materials leads to reduced waste, optimized resource utilization, and lower operational costs. 

Improved efficiency:

Belt scales streamline processes, minimizing disruptions and maximizing throughput, which ultimately improves overall operational efficiency. 

Data for analysis and reporting:

Belt scales provide valuable data on material flow, production rates, and inventory levels, which can be used for detailed analysis and reporting, aiding in informed decision-making. 

Integration with automation systems:

Belt scales can be easily integrated with existing automation and control systems, further enhancing operational efficiency and process optimization. 

Compliance with regulations:

In some industries, belt scales help businesses meet regulatory requirements for material measurement and reporting, avoiding potential fines and penalties. 

Enhanced safety:

Accurate material flow measurement can help identify potential issues like overloading, which can improve workplace safety. 

Reduced downtime:

By providing real-time data and enabling proactive adjustments, belt scales can help minimize downtime due to process inefficiencies or equipment malfunctions.

Suitable for various industries:

Belt scales are used in diverse industries such as mining, agriculture, manufacturing, and logistics, demonstrating their versatility and broad applicability

• Fits Any Width Conveyor
• Easy Installation on Stationary or Portable Scales
• Easy Calibration and Recalibration
• Self-Storing Test Weights Provide Quicker and Easier Calibration
• Load Cell Assemblies are OIML Certified
• Weatherproof Integrator and Electronics
• RS-232 Communication with Belt-Way Integrator
• Remote Display Shows Real-Time Information

 Calibration: Automatic tare weight determination, dynamic test and recalibration, automatic zero adjustment
Alarms: Load cell failure, belt speed zero
Communications: Ethernet port supports Modbus/TCP; USB port available for data download and firmware updates
Display: Large color graphic display with multi-language support
Electrical Ratings: 12-30 VDC, 24 VDC 2.25A Max, AC Power Option: Input: 100-240 VAC, 1A Max, 50-60Hz, Output: 24 VDC, 2.25A Max
Operating Temp.: -20 C to +45 C (-4 F to +113 F)
Load Cell Inputs: Eight independent load cell inputs, 9 VDC-250mA nominal supply, +2mV/VDC nominal signal, 350 OHMS of load cell resistance
Memory: 1,080 hours of internal memory storage
Online Reporting: Each Integrator can connect to Plant Connect 

 The SciTronics Conveyor Belt Scale CS 1000 is designed to meet the rugged demands of the crushing and processing industry while maintaining the accuracy and reliability expected. The rigid steel construction of the carriage assembly ensures permanent alignment with the conveyor. 

 
• Accuracy: ± 0.5% on approved applications
• Weight based on 30-in, (76.2-cm) scale: Without idler: 170 Ib. With idler: 210 Ib. 

• Dimensions: Length: 33 in. (83.82 cm)

• Width: Conforms to CEMA standards - belt width + 11 in. (27.94 cm)

• Rigid steel construction
• Carriage assembly
• Three-point (delta) suspension
• Isolated from conveyor
• Bearingless pivots  

 Single Idler Standard Scale

• Specifically designed for conveyors with CEMA B, C and D troughing idlers

• Weigh Bridge comprised of two separate assemblies, each with one load cell

• Load Cell assemblies bolted to each side of the conveyor fame

• Standard load cells available in #150, #250, and #500 capacity

• Standard accuracy ±1% for a single idler scale. Optional 1/2%, 1/4%

 and 1/8% accuracy available with additional weigh bridge assemblies

• Hardware is powder coated. Stainless steel hardware available upon request

• Refer to the Integrator Brochure for complete specifications of the control box